捷克VUHZ A.S公司,其前生是捷克鋼鐵研究院,改制之后成為VUHZ A.S,是世界著名的連鑄機結晶液位系統制造商,以其世界上最領先的科技水平,突破了傳統的檢測系統的局限, 傳統的檢測系統一般采
用Co一60或浮球檢測系統。其中Co—60檢測雖然精度高,但其具有放射性,需要專業人員保管和使用,安全性不高。而浮球是采用耐材制造的,會受到鋼水的侵蝕,需定期人為更換和預熱,增加操作人
員的勞動強度和中斷整個控制系統降低鑄機的效率。VUHZ公司電磁感應式傳感器,測量范圍為0~160mm。VUHZ傳感器安裝在結晶器的頂部。冷卻系統采用直接用鑄機的一次冷卻水閉環冷卻,幾乎不用另
增設備。
VUHZ A.S結晶液位系統是由前端的液位傳感器,中端的信號放大器及尾端的信號處理器組成。液位傳感器感應到鋼水液位后,通過連接電纜,把信號傳輸到信號放大器,信號放大以后,再把信號傳輸到
信號處理器,信號處理器收到信號后經過分析處理,對連鑄機的生產過程作出指定。
VUHZ A.S Mold level measurement is not sensitive to local meniscus disturbances, such as vortices caused by argon blowing, various types of waves, etc. Sensor's viewing field
width is approx. 600 mm and sensor measures mean molten steel level at this section of the mold's width. Typical course of characteristic is shown in.
2.3 Electromagnetic sensor SH7-S10
The sensor has shape of prism. The sensor is made of stainless non-ferromagnetic steel. Two sensing coils are located symmetrically to the axis.
The sensor is fastened to the mold by means of sensor cover, which serves as a clamp and which protects the sensor as well. The sensor cover is screwed on to two special holders
fixed to the water jacket – see chapter 4. The cable between sensor and pre-amplifier may consist of two parts. Flexible cable is firmly soldered to each sensor. On the mold
top an intermediate connector coupling may be placed, which is connected with pre-amplifier by second part of the cable.
2.4 BASIC TECHNICAL DATA
Electromagnetic sensor SH7-S10
Measuring range: 20 to 160 mm below the top edge of the mold
Nominal range: 60 to 100 mm
Minimum mold level that can be indicated: 250 mm (= the lowest indicated level)
Minimum mold size: 100 x 600 mm; maximum – no limits.
Storing temperature for the sensor without water: 0°C to 60°C
Sensor is resistant against a short-time molten slag overflow.
Steel drops or coherent steel layer are not allowed on the surface of the sensor.
Sensor’s cable length: up to 10 m
Protection: sensor IP 56, connector on the cable IP 65 (in connected and locked position)
Dimensions: see Fig. 1.9
Mass: approx. 28 Kg incl. cable in a protective hose (conduit) and connector
Relative humidity: 100%
Preamplifier SH-P
Power supply: from evaluation unit
Dimensions: preamplifier is situated in a junction box – size 300 X 300 X 150 mm
Mass: approx. 7 kg
Protection: IP 55
Ambient temperature: -20 to + 60°C
Relative humidity: up to 90%
Evaluation unit SH-E
Output signal: 4 to 20 mA or 0 to 20 mA/500 ohms
VUHZ a.s.
Digital setting-up of the slope, e.g.: 4 mA = 160 mm, 20 mA = 20 mm
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